Home  >  Metal Processing Machinery  >  Metal & Metallurgy Machinery  >  Metal Forging Machinery

1. 0.5-10KHz Induction Forging Machine, 2. Energy Saving 15%-30% than KGPS, 3. 100% Duty Cycle, Power Factor > 97.5%, 4. CE, ISO - details see: https://www.machineto.com/medium-frequency-0-5-10khz-induction-heating-machine-for-induction-forging-10165484

Medium Frequency 0.5-10Khz Induction Heating Machine for Induction Forging

What is induction forging?

Induction forging uses induction to heat metal parts before they are shaped, or‘deformed’by presses or hammers.

What are the benefits?

Induction forging has several key advantages over furnace forging. The speed and controllability of induction ensures high throughput. Induction also minimizes oxidation and helps maintain metallurgical integrity. And since induction delivers precise, localized heat, it saves energy. The consistency and repeatability of induction make it ideal for integrating into automated production lines.

Where is it used?

Induction forging is widely used in the metal and foundry industries to heat billets, bars and bar ends. Metals commonly forged with JKZ Induction systems include aluminum, brass, copper, steel and stainless steel, etc.

What equipment is available?

Three families of JKZ Induction equipment can be used for forging applications: CX-A(Dia.5-15mm), SWS-A(Dia.12-38mm) and MFS-A(Dia.35-300mm). However, MFS-A and SWS-A includes various models that are specially designed for high-output forging of billets, bars, handlebars, bar ends, bolts and pre-formed components.

Induction Forge Heating Machine Applications

1. Metal Hot Forming, Hot Forging, Hot Upsetting, Hot Pressing.

Standard components hot forging, bolts & nuts hot forging, fasteners hot forming, automobile and motorcycle parts hot pressing, metallic tools hot forming.

2. Heat Penetration

Bar materials hot forging, round steels forge heating, square steels hot forging, copper bar hot punching,

3. Metals Continues Hot Forging

Hot forging of embryo gear parts, Gears hot forging, axle shaft hot forging, connecting rod continues hot forging, Bearings precision forging

4. Heat distortion

Pipes Heat distortion, pipe bending, stainless pipe Heat distortion, copper rod Heat distortion, steel billets heat distortion, steel pipe heat bending

5. Hot Rolling Heating

Steel rod hot rolling, steel billet hot rolling, copper rod hot rolling, square steels hot rolling, bar hot rolling, hot coating

6. Other forge heating applications, Such as hot extrusion, hot squeezing, partial heating, heating before hot cutting, hot fitting, thermal refining

7. Suitable for workpiece with various shape and different diameter

8. Customized forging production solution

MFS Series Medium Frequency Induction Heater Product Features

1. IGBT(SIEMENS) technology, high conversion efficiency

2. Energy saving 15%-30%, compared to SCR/KGPS technology

3. Much more efficient than gas-fired and coal-fired method

4. 100% start-up success rate; power factor > 95%

5. Perfect and complete protection functions, increasing machine's reliability & stability

6. No special foundations required, Low operating cost, Easy operation

7. Modular design, ease of maintaining and repairing

Product Advantages

1. Energy saving, Environmental protection, Low pollution level

2. Easy operation, can be equipment with PLC controller

3. Miniature and light weight, Economic Space Occupation, Easy installation

4. Enhanced monitoring and diagnostics system—"JKZ-PS" device, guarantee the machine of high stability, reliability and security.

5. Strict Supplier Management System and ISO9001-2008 Quality Management System guarantee high quality of each equipment.

6. Customized services, which made machines as per customer's requirement

General Application Advantages Compared to Coal-Fired/Gas-Fired

1. Easy to operate, feeding & discharging workpiece is quick and flexible

2. High automation degree. It can realize automatic & continues production.

3. Fast heating speed, low oxidation and decarbonization, high efficiency, high forging quality.

4. Length, heating speed, temperature of workpieces can be accurately controlled.

5. Heating evenly of the workpiece, Small temperature difference between core and surface, high control precision

6. Heating coil are meticulously manufactured as per customer' s request and actual working situation.

7. Omnibearing energy saving design; compared to traditional heating methods like coal-fired, gas-fired,resistanceheating, etc. It is lower energy consumption, higher efficiency, lower total cost

8. Environment friendly, low pollution, reducing labour intensity of worker and improving working condition significantly

MFS-A series stand machine frequency is 1-8Khz, we can customized the frequency 0.5-10Khz according to custmer's actualy working situation.