LGY Dry Powder Roller Compactor Comminutor

LGY Dry Powder Roller Compactor Comminutor, 1. geting granules from dry powder by one step, 2, big capacity, 3.different granule - details see: https://www.machineto.com/lgy-dry-powder-roller-compactor-comminutor-10298933
Machine Type:GranulatorCondition:NewProduct Type:OtherPlace of Origin:Jiangsu China (Mainland)
Brand Name:keweiModel Number:LGYCertification:ISO SGSApplication:Granules
Type:Granulator   
LGY Dry Powder Roller Compactor Comminutor
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LGY Dry Powder Roller Compactor Comminutor

Operation principle:

The dry powder material is filled into the equipment through the top, deaerating, helix press enters into double roller. Under the extreme compression force action of double rollers, the material has plastic deformation and compressed into slice. The slice material through breaking, graining, sieving process, get the grain product. The degree of compression force can be adjusted by the pressure of hydraulic oil cylinder according to the request of granulation operation. The different pressure setting can get the finished grain with different strength.

Characteristics

1,The material is compressed into shaped through mechanical pressure, without adding any wetting agent. The product purity is guaranteed. 2,The process flow is short and lower in power consumption, few accessory equipment and worker. 3,The dry powder can be grained directly. No need the next drying process. 4,Higher grain strength. Bulk specific gravity improvement is more obvious than other granulation methods. 5,More flexibility in operation. Wide application. The size of particle strength can be adjusted through hydraulic pressure. 6,The system closed loop operation, realizes the continuous production.

Powder granulation technology, as one of the major branch of powder processing, with the requirement of environment protection and the improvement of production process automation degree, its importance is becoming more and more obvious day by day. “Powder product being granulation” is the inexorable trend of powder reprocessing technology in the world.

Processing the powder product into the grain, the major purposes is as the below 3 sides:
1.Reduce powder dust pollution, improve the working operation condition.
2. Satisfy the production request, for example, increase porosity rate and specific surface area, improve heat transference etc.
3. Improve the product physical property (like flowability, ventilation property, bulk density) so as to avoid bad affects like segregation, pulsating movement, agglomeration, bridging etc in next operation process( dry, screening, measuring) and using process(measuring, dosing etc.). I It creates the condition for improving the production, automation and operation in closure. Normally there are two kinds of powder granulation technology, i.e. wet and dry granulation. The present developed fertilizer granulation usually has wet and dry methods, the dry method is under the condition without adding adhesion agent, through pressing or extruding, it becomes agglomerate or slice, then fall to pieces and sieve into grain. The wet methods are using roller, disk, melting, spraying or guniting to granulation. Take the example of agriculture production: Before 20’s of last century, the fertilizer is used with powder. Although it is convenient to mix the powder fertilizer, it has many disadvantages: segregation, agglomeration, poor fluidity. When used, it easily becomes powder and loose. But with the continuous development of granulation technology, these disadvantageous factors are gradually solved. During wet granulation, the wet strength of the capillary effect of liquid adhesion agent plays the utmost important role. When the nest drying, the chemical reaction of the group and the crystallization of dissolved matter forms the solid and crystal and makes grain forming. This technology uses the cone crusher, roller, liquidation equipment etc. The extrusion granulation technology without adhesion agent is a very competitive. Under normal condition, the grain is not formed through the grains’ solid bridging, but through the action force between molecules forming the grain strength. Due to the distance of action force is short and the sizes of the grain requested are almost same, it needs the external extrusion. The compression method can adopt extrusion method (hole pressed material with the fixed diameter) or pressed method (compression on the two sides of material).If the compression happens in the gap of two rollers rolling in different direction, this process is called rolling granulation.
(1)Small size and irregular shape granulation
Type
Item
LGY-240A
LGY-360A
LGY-500A
LGY-600A
LGY-650A
Roller dia.
(mm)
Φ240
Φ360
Φ504
Φ600
650
Effective width
(mm)
80/120/160
180
300
310
330
Roller rotating speed (r/min)
5-35
3-26
14-20
12-18
10-16
Power of feeder
(kw)
4
7.5
11
11
15
Pre-pressure of accumulator
(Mpa)
5
6
8-10
8-10
10-14
Linear pressure (kn/cm)
65
65
70(75)
70(75)
70(75)
Thickness of flakes (mm)
2-6
6-8
10-12
12-14
14-16
Flaking productivity
(t/h)
0.8-2
2.5-3
6-8
8-10
10-12
Output
(t/h)
0.2-0.6
1-1.2
2.5-3
3-3.6
3.5-4.5
Granularity (mm)
1-5
1-5
1-5
1-5
1-5
Power of flaking machine
(kw)
11
30
75
90
110
Installed capacity (kw)
ca.35
ca.50
ca.109
ca.125
ca.165
Dimension of feeder+compactor
(l*w*h)(mm)
1850*1500*1650
2350*2000*2400
3650*2250*2500
3660*2450*2700
4000*2600*3300
Weight of feeder+compactor (t)
2.5-3
6
15
20
25
Delivery time
15-35 days
25-35 days
30-45 days
50-60 days
60 days
LGY Dry Powder Roller Compactor Comminutor
Packaging Detail:SUIT FOR SHIP
Delivery Detail:40-50DAYS

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