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High-energy (power) ultrasonic metal wire drawing system - details see: https://www.machineto.com/high-energy-power-ultrasonic-metal-wire-drawing-system-10144141

High-energy (power) ultrasonic metal wire drawing system

Domestic first put forward industrial solutions, have a number of patented technologies

Ultrasound direct role in the die, power, good results

For Microfilament,Filaments and cannulation pull-out, provides a variety of design modifications

Metal and metal wire pull-out is a metal tube of a conventional plastic processing technology.Metal wire drawing process is an extrusion of plastic deformation process.

With wire pull-out force to make mandatory the adoption of a smaller aperture of the die, so that the metal have a plastic change in order to reach the wire by the rough thinning. Clearly, the greater the pull-out force, the more easy to produce plastic deformation, that is, the greater the change also. Or, in the same amount of deformation, the greater the pull-out force, the deformation is faster. When drawing the maximum allowed pull-out depends on the tensile strength of metal material itself. As far as the actual production in order to enhance the effectiveness of production, people are always trying to increase the pull-out force, the results often lead to broken wires, it will reduce production efficiency, and lower product quality. From another point of view, reducing the die deformation resistance and friction force, also can increase productivity. Ultrasonic metal wire drawing system in the drawing of the original metal wire drawing machine on the basis of an increase of ultrasonic vibration system. That is, in the process of drawing superimposed ultrasonic vibration energy. First of all, ultrasonic drive for dies drawing strong ultrasonic vibrations, also led wire together in the middle of the vibration.

In the process of drawing the introduction of ultrasonic, so that high-energy ultrasonic on the role of the metal wire systems, can offer significant benefits. There are:

1, Reduce the pull-out, to reduce energy consumption and improve the speed of drawing

2, To improve the quality of the products on the surface, improve the yield

3, To reduce tension when the bond is broken and

4, Pass deformation increased, reducing the pull-out pass, to reduce energy consumption

5, To reduce the die wear, to extend the life of mold.

A large number of experts and scholars at home and abroad, production technicians have done a variety of pilot studies to prove that the Ultrasonic in dealing with the metal melt in the process of significant efficacy.

However, due to high power ultrasonic technology complexity, the practicality of ultrasonic equipment has not been developed, seriously restricted by the metal wire technology.

Now, the high-power, high reliability, can be used to plant the actual production process of ultrasonic processing equipment, by Hangzhou success ultrasonic has taken the lead from the success of research and development.

The device users do not change the original drawing process, just die on the fixture to make a simple modification, the General equipment can be the upgrade with features of the advanced ultrasonic system drawing. Ultrasonic system is reform easy and easy to operate, low-cost, and can immediately see the results.

The main technical indicators:

Model	YPLS201520	YPLS152020	YPLS151520	YPLS101520	YPLS201520
Frequency	15kHz	20 kHz	15kHz	15kHz	20kHz
Maximum Power	2000W	1500W	1500W	1000W	800W
Support structure	type	type	type	type	type
Ultrasound direction	Horizontal	Horizontal	Vertical	Vertical	Vertical
Matching the largest die size	55×40mm	45×35mm	40×30mm	25×25mm	30×20mm
Drawing application of the size	6mm	3mm12mm	2mm10mm	5mm	1mm