Continuous automatic oil distilation to diesel plant

Greater Output, Higher Efficiency, Safer produce, scrap tyre, plastic waste, used oil, coal tar, heavy oil and wax oil - details see: https://www.machineto.com/continuous-automatic-oil-distilation-to-diesel-plant-10340463
Condition:NewType:oil refining plant,continuous plantPlace of Origin:Beijing China (Mainland)Brand Name:DINGSHENG
Model Number:L5 L10 L15Voltage:380VPower(W):62lkw/HDimension(L*W*H):2800*7100mm
Weight:35TCertification:CE&ISOWarranty:1 yearAfter-sales Service Provided:Engineers available to service machinery overseas
Mode of cooling:water cooling   
Continuous automatic oil distilation to diesel plant
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Appliance Scope of the High-efficiency Tower·Tabular Joint Oil Refining Machines

This machine is suitable to extract fuel oil from many kinds of raw materials, special at:

1 (1)Plastic Waste

The nation’s annual consumption of plastic is about 7 million tons. However, the plastic products will eventually change to be waste. The major way of processing waste plastic in our nation is to recycle and regenerate. The recycled waste plastic accounts for 60% or so. The remaining 40% has not been effectively processed, such as the food bag, hand bag, package bag, the recycled waste paper in paper-making factory, mixed plastic produced during package etc. It will take hundreds of years for the waste plastic to decompose naturally. Our planet will be covered with a ‘white’ waste layer if no work is done to treat the waste plastic, and our living environment will then be threatened. The only practical way to solve the environmental pollution problem for ever is to crack the waste plastic, so that the large plastic molecule will then be transformed from solid phase to be liquid phase, viz fuel oil, and never exist in solid phase.

(2)Scrap Tyre

The rubber industry has been acting very important role in the national economy. However, the waste rubber is now polluting the environment more and more heavily. The annual waste tyre in our world is estimated to be 20 million tons, in which European Economic Community accounts for 4 million tons, USA 6 million tons and China 3 million tons. Assuming the caloric value of one kilogram waste tyre to be 40MJ/KG (comparable with diesel), we have actually wasted 20 million tons of crude oil if we made no use of it. Nowadays, the recycled waste tyre is less than 50% and there still remains more than 50% of waste tyre which could be disintegrated to be reusable material. If the waste tyre was used to produce oil, it would bring great economic benefits. Each tone of waste tyre can transform 45%--52% to be gasoline & diesel and produce 50-100 kg of liquefied gas. It can also produce 300 kg of carbon black and 100 kg of steel as associate products. It is therefore very economic to produce oil with waste tyre which could bring many benefits.

(3)Waste machinery oil

The large amounts of power machines in our country consume huge tons of machinery oil and different kinds of lubricating oil each year. A part of the waste machinery oil is recycled while the other is wasted, producing soil and underground water pollution not only, but also costing energy loss.

(4)Coal tar

Coal tar is obtained when the coal are dry distillated and vaporized. The low temperature coal tar with 21°Cfreezing point, less 0.93 of gravity is the best resources to extract diesel fuel. Especially, the coal tar with less 0.91 of gravity is the best one to obtain diesel fuel oil. And the mid-temperature coal tar can be used to get fuel oil as the raw material.

(5) Raw petroleum and heavy oil

Raw petroleum and heavy oil are the series of oil themselves, which are the good raw materials to extract fuel

(6)The crude oil from waste tyre and plastic waste are further refined to obtain fuel oil with good quality.

4.Technical Features of the High-efficiency Tower·Tabular Joint Oil Refining Machines

(1)High load capacity of the raw material, higher utilization efficiency of the equipment

A big Tower·Tabular Joint Oil Refining Machine can hold about 20ton plastic waste in the soften state, or about 30ton scrap tyre, or 40ton liquid raw materials. Because of the vertical construction, the whole volume can be 100% filled wholly. (Only 40-70% room are filled for the intermitted horizontal reaction kettle.)

(2)Exterior and interior heated together,higher utilization efficiency of the energy

Key point: the reaction kettle is heated internally through the cross-layers tabular reactor in the tower except the traditionally exterior heating way. Furthermore, the heated energy is repeatedly utilized through the directional-ring around the outside of the kettle tower and then ejected. This means of heating raises energy utilization one time than usual way, which just like a kettle is heated on the furnace while heated by the galvanothermy tube internally.

(3)Energy distributed evenly, higher yielding efficiency

Raw materials are evenly and quickly heated so as to be accelerated to crack and the yielding efficiency is enhanced one time, which is occurred because they are heated externally and internally together, especially they are distributed into several small segments by the cross-layer tabular reactors.

5.Type&Hardware Configuration of the High-efficiency Tower·Tabular Joint Oil RefiningMachines (for instance, used machine oil as the raw material)

(The processing capacity is changed with the type of the raw materials.)

6.Economic Revenue Analysis of the High-efficiency Tower·Tabular Joint Oil Refining Machines

(1) Economic revenue analysis for the plastic waste as the raw material

Unit:RMB

(3

Facility for extracting crude fuel oil

Facility for the refined oil

TypeVolume of Equip
(m3)
Name of EquipTypeProcessing Capacity
(m3)
Name of Equip
TG10About 10

1.tabular reactor in tower kettle;

2.tower reaction kettle;

3.catalystic tower;

4. wasted gas processor;

5. cooling apparatus;

6. oil&water separator;

7.flammable dry gas recycled apparatus;

8.temparature meter;

9.pressure meter;

10.gas-smoke purifying tanker(buy from outside or make it by the design map)

TG10About 10

1.tabular reactor in tower kettle;

2.tower reaction kettle;

3.catalystic tower;

4. cooling apparatus;

5. oil&water separator;

6. purifying tanker;

7.refining tanker;

8.filterring tanker;

9.flammable dry gas recycled apparatus;

10. wasted gas processor;

11.temparature meter;

12.pressure meter;

13.gas-smoke purifying tanker (buy from outside or make it by the design map)

TG15About 15TG15About 15
TG20About 20TG20About 20
TG30About 30TG30About 30
TG50About 50TG50About 50

)Economic revenue analysis for the used machinery oil and crude oil as the raw material

Unit:RMB

ItemsPlastic wasteSalary of employee, fee for catalyst,fuel gas water&electricity fee and otherTotal
Cost per ton3200*1.1ton=35005004000
Price per ton

About 5500

Revenue per ton

About 1500

Revenue of 1000ton annual output

About 1,500,000, changing with the price of raw material

Summary of the High-efficiency Tower·Tabular Joint Oil Refining Machine

(1)Raw materials are ample such as scrap tyre, plastic waste and waste machinery oil;

(2)Revenue is perfect. For instance, the pretax cost of extracting 1ton fuel oil is about 4500RMB(mainly expense is the cost of raw material), the revenue is about 6500-7000RMB. So the pre-tax profit of 1ton fuel oil is about 1000RMB;

(3)Invest is at low risk. Lower invest is required to build the factory, short term is required to withdraw capital.

(4) Market is optimistic. Shortage of energy is the fact while the energy relates the national sustainable development and state security. Broadeningthe means of generating energy can relieve the shortage burden. The sale market is optimistic and is in short supply stage now.

Small type of the high-efficiencyTower•Tabular Joint oil refining machine with simple appratus is suitable to the small scale production. For the liquid and plastic waste, the continuously yielding and mechanically ejecting slag can be implemented if the related processing equipments are installed.

Type&Hardware Configuration of the small High-efficiency Tower·Tabular Joint Oil Refining Machines

Facility for extracting crude fuel oil

Facility for the refined oil

TypeVolume of Equip
(m3)
Name of EquipTypeProcessing Capacity
(m3)
Name of Equip
R1About 1

1.tabular reactor in tower kettle;

2. catalystic tower;

3. wasted gas processor;

4. cooling apparatus;

5. oil&water separator;

6.flammable dry gas recycled apparatus;

7.temparature meter;

8.pressure meter;

9.gas-smoke purifying tanker(buy from outside or make it by the design map)

R1About 1

1.tabular reactor in tower kettle;

2.catalystic tower;

3. cooling apparatus;

4. oil&water separator;

5. purifying tanker;

6.refining tanker;

7.filterring tanker;

8.flammable dry gas recycled apparatus;

9. wasted gas processor;

10.temparature meter;

11.pressure meter;

12.gas-smoke purifying tanker (buy from outside or make it by the design map)

R2About 2R2About 2
R3About 3R3About 3
R4About 4R4About 4
R5About 5R5About 5

(The processing capacity is changed with the type of the raw materials.)

Horizontal Rotary Continuous Automatic Oil Refining Machine

Basic Features: Once the main reaction kettle is pre-heated, the operation can be concluded: feeding in every second and minute, automatic ejecting waste residue and fuel product day and night in the whole year, unless the power cut or the trouble of machine. This new machine changes the lagged intermitted oil refining ones and saves energy, decrease the pollution and enhanced the revenue.

Continuous automatic oil distilation to diesel plant
Packaging Detail:40HC*2+40HR*1
Delivery Detail:30 working days

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