Aluminum Rod Continuous Casting and Rolling Machine (CCR Line)

1.State-owned factory, 2.Confirm to all test certifications, 3.Turnkey project, 4.High level of ccm, 5.Good after-sales services - details see: https://www.machineto.com/aluminum-rod-continuous-casting-and-rolling-machine-ccr-line-10366430
Place of Origin:Sichuan China (Mainland)Brand Name:141Model Number:LGZ-1600/Y14usage:casting and rolling
Aluminum Rod Continuous Casting and Rolling Machine (CCR Line)
contact supplier for Aluminum Rod Continuous Casting and Rolling Machine (CCR Line)


§Equipment use

Using continuous casting and rolling process, the aluminum rod continuous casting and rolling line can produce the electrical aluminum rod of dia. Φ9.5mm and the continuous rolling mill is of 14-stand.

§Equipment feature

1. The aluminum rod continuous casting and rolling line is competitive with the relative international products.

2. By adopting PLC and man-machine interface for the complete line control, it can check and display the running parameter of machines as well as indicate the breakdown.

3. The aluminum rod continuous casting and rollling machine is with perfect outlook and lower noise and vibration.

4. The machine is with an unique rolling method combining 2-high mould with 3-high mould.

5. High efficiency and quality of production & low dissipation energy.

§Equipment composition

The aluminum rod continuous casting and rolling line is composed of shaft furnace, holding furnace, 5-wheel type casting machine, front tractor, rolling shear, monorail hydraulic shear, continuous rolling mill of 14-stand, drop down coiler, electric control system, etc.

§Process flow

1. General aluminum ingot→melting furnace→holding furnace→continuous casting machine→rolling shear→ continuous rolling mill→aluminum rod

2. Molten aluminum or prepared aluminum melt flows from the holding furnace via the launder into the rotary continuous casting machine, where it is continuously casted into a pentagonal ingot with a cross-sectional area of 2300mm2. The roller shear cuts off the waste end and press it smaller or pointed so as to feed into the rolling machine, where it is rolled, and after passing through the grease box and guide pipe, aluminum rod is finally laid down in coil in the basket on the trolley.

§Technical Data

Continuous casting machine

Crystallizing wheel dia.Φ1600mm
Section surface of casting ingot2300mm2
Casting speed16m/min
Crystallizing wheel rotating speed1.66~3.3r/min
Driven motor5.5kw
Type of casting machine5-wheel
Cooling water pressure≥0.6MPa
Cooling water consumption(soft water)100t/h (inner cooling 60t/h,outer cooling 40t/h)

Rolling mill in Y-type

No. of rolling stand14
Outlet rod diaΦ9.5mm
Production capacity6T/H

Type

2-high mould of 1#, 2#
3-high mould in “Y” type of 3#~14#
Roller nominal sizeΦ255mm
Transmission ration between capstans1:1.25
Finished rolling speed8.5m/s
Center height902.5mm
Main motor350kw(DC)
Lubrication oil tank of gear box5m3
TractorAC machine4KW
Rolling shearAC machine11KW

Monorail hydraulic shear

Max. shearing force12000kgf
Max. shearing stroke65 mm
Motor power4kw

Drop down coiler

Max. coiling weight2t (+1~10%)
Max. coiling diaΦ2000mm
Coiling driven motor power1.1kw
Trolley moving speed0.75m/s
Trolley Motor power2.2kw

Others

Overall dimension40×7.1×4.2m
Total weight60t
Aluminum Rod Continuous Casting and Rolling Machine (CCR Line)
Packaging Detail:Most of the parts are naked in container, while some parts are put in container with plywood box
Delivery Detail:Within 70 days after receiving the 30% deposit

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