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Used tire recycling, Super quality, Increase output 5%, Save fuel 20%, no pollution - details see: https://www.machineto.com/2013-new-design-environmental-used-tire-recycling-machine-10340117

Used tyre recycling machine

1.Product Introduction

We have the honor to introduce you the green technology for waste recycling. Waste tire recycling machine, waste plastic recycling machine, also named as pyrolysis equipment. Waste engine oil recycling machine, oil residue recycling machine, also named as distillation equipment. After being processed, all the tire or plastic will be fully recycled, most percent are turned into fuel oil, and the others are carbon black and fuel gas. It does not cause secondary pollution.

2.Main features

Safety:

1. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.

2. Professional heating treatment and x-ray detection chamber are especially for welding.

3. Vacuum system will prevent oil gas from going back to reactor and causing accident.

4. Professional thermometer, pressure gauge and safety valve.

5. It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.

Environment friendly:

1. Well water de-dusting system can avoid black smoke.

2. The exhaust gas will be recycled for heating reactor, no gas pollution

3.Every junction of the reactor is in good sealing situation with professional sealing material.

Long service life:

1. Material: Q245R special steel plate, thickness 14mm.

2.Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

3. The service life of the reactor will be 8 -10 years

Energy saving:

1. Well sealing for heating system, no gas leak and saving fuel.

2. The exhaust gas will be recycled for reactor heating.

3.Raw Materials and final product

4.Process description

Feed the scrap tyres directly into the revolving-normal pressure split processor, catalyze, and heated, distillate oil vapor, transfer the oil vapor. Then through condenser, the liquefiable phase condensed to tyre oil. The unliquefiable ones come through gas system, and were burnt in the bottom of the processor. The black carbon after cooling will be discharged automatically through the outlet

5. Technical Parameters of waste tyres pyrolysis equipment

	Items	Contents
1	Equipment type	YL-15	YL-18	YL-20
2	Raw material	Waste tires/plastic/rubber
3	Structural form	Horizontal rotation
4	24-hour Capacity	5 tons	8 ton	10 ton
5	Oil yield	2.25-2.5	3.2~3.6 ton	4.5~5 ton
6	Operating pressure	Normal
7	Material of reactor	Q345R
8	Thickness of reactor	14mm
9	Rotate speed of reactor	0.4turn/minute
10	Total power	12KW
11	Mode of cooling	Water cooling
12	Kind of transmission	Internal gear drive
13	Noise dB(A)	≤85
14	Size of Reactor(D×L)	4500×2200	5000×2200	6000×2200
15	Working form	Intermittent operation
16	Delivery time	20days
17	Weight	4.6T	5T	5.5T

6. The products getting after pyrolysis operation are as follows:

1. Crude oil: 40%~ 45 %( Because the oil production depends on the quality of the tyre and usually it's between 40%~45%)

2. Steel wire: 13%

3. Carbon black: 37% (can be used to make briquette)

4. Waste water and steam: 5%~10%

7.Profit analysis(take the YL-18 as an example)

1.8t of waste tyres (Crude oil: 45 %): 8t×1,300 Yuan/t=10,400 Yuan

2. 400 kg of coal: 320 Yuan

3.The electricity and water: 200 Yuan

4.Catalyst and chemicals: 20 Yuan

5.Workers' wages: 200 Yuan/day (4 people)

6.Environmental protection projects:Duty free

7. Total: 11140 Yuan

Fuel oil: 3.6t× 4,500 Yuan/t=2,400 Yuan

Steel wire: 8t×10%=0.8t×3,000 Yuan/t=2,400 Yuan

Carbonblack: 8t×40%=3.2t ×300yuan/t=960

Daily profits: 16,200 Yuan+2,400 Yuan+960 Yuan-11,140=8,420 Yuan

Monthly profits: 8,420×25 days=210.5 thousand Yuan(Suppose that a month is 25 days)

Yearly profits:210.5 thousand×10=2.105 million !(Suppose that one year is 10 months)

8. Safety product

Our machine equipped with anti-clogging device, pressure gauges, alarming System, safety valves, negative pressure device(vacuum device), oil-water Separator. Usually our machine is working under normal or negative pressure. In case of congestion, cause pressure, alarming system will ring, if no response from workers, safety valve could release pressure automatically. Negative pressure device could make sure our machine working under negative pressure, more safety. Oil-water separator could avoid oil gas go back to reactor, cause explosion

9.Photos of Factory