wood effect machine for aluminum profile surface finishing

wood effect machine for aluminum profile surface finishing :

(1) Structure:

• Heating oven one set
• Circulation fan one set
• Trolley two sets
• Electrical cabinet one set
• Air suction head 40 sets
• Vacuum pump two sets

(2) parameter:

• length of aluminum profile:6000mm~6800mm
• maximum section of aluminum profile: W×H 160mm×100mm
• maximum size for aluminum panel: 1250mm(w)*6800mm(L)
• output:80 pieces/h(according to worker’s proficiency and size of material)
• transfer paper type:wood film or wood paper
• transfer time:150°C~190°C
• transfer time:7~12 minutes(according to size of aluminum profile)
• heating type:gas,electricity,oil
• convey type:automatic
• floor area:L×W×H 30000mm×8000 mm×3000 mm

(3) production procedure:

• pretreatment—powder coating—curing—inspection—package wood paper by manual—put aluminum profile into insulation bag by manual—make vacuum—heat and transfer—remover insulation bag and wood paper—inspection—package and storage

(4)main component:

• hot air circulation heating furnace 1 unit
• automatic device for trolley in and out 2 units
• electrical control cabinet 1 unit

(5)parameter for the whole line:

• hot air circulation heating furnace:L×W×H ( 8500 mm×2100 mm×3000 mm )
• quantity of aluminum profile one time:minimum 20 pieces(L:6000 mm~6800 mm,W:160 mm,H:100 mm)
• transfer temperature:150°C~190°C
• circulation fan:5.5KW 1 unit
• reverse fan:0.75KW 2 units
• motor for trolley moving:0.55KW
• vacuum bump:3KW(head suction type);
• maximum power for burner:160000 K(per hour) 1 unit
• consumption:about 160000K
• power source:380V,50HZ
• install power:100KW,(fuel: electricity);13.7KW(fuel: oil or gas)

(6) material for machine:

• size for heating furnace:L×W×H 8500 mm×2100 mm×3000 mm
• structure:plate combination design,gray and yellow color
• outside the wall:δ=1.5~2.0 mm A3 steel
• inside the wall:δ=1.5 mm A3 galvanized sheet
• heat resist:thickness=250 mm,density=80K superior insulation cotton
• hot air run type:blow from bottom, return from top,air channelδ=1.2 mm galvanized sheet,hydraulic forming
• angle:100 mm×20 mm×1.5 mm

(7) heating system:

• burner:160000K BG130, Bentone Sweden 1 set
• temperature inside furnace:40~220°C,adjustable
• heat up time:about 30 minutes
• circulation fan:4KW water cooling centrifugal fan 1 unit

Air pipe:δ=4.0 mm steel

• burning cavity:inside wall adoptδ=3.0 mm stainless steel

Outside wall adoptsδ=2.0 mm cool rolling steel plate

• heat resist cotton adopts 80K, 250mm(thickness) superior cotton

(8) trolley:

• material is steel, run by motor, automatically
• when time or temperature reach setting time or temperature, door open or close automatically, trolley in or out automatically
• There is one set of vacuum pump on one trolley, used for making vacuum, after transferring, used for reverse air to remove paper. Each trolley has 20 suction head.

(9) electrical control cabinet:

• Electrical control system is consist of one set of electrical cabinet,including PLC,touch-screen,Electromagnetic valve,switch and so on
• Power: three-phase, four-wire, AC380V,13.7KW(fuel is oil or gas)

(10) Cost for producing wood effect profile:

• 350pieces per ton of aluminum profiles, thickness of aluminum profiles is 1.00mm, width is 80mm-120mm. following date is according above numbers

(11). process method:

• Cutting wood paper according to the size of aluminum profiles
• Packing the aluminum profiles by wood paper
• putting aluminum profiles into insulation bag
• one head of bag is tied , and another head of bag is tied by vacuum head
• After step 4, the following things is done automatically (convey and transfer)
• Remove the insulation bag and wood paper from aluminum profiles
• Then you will see clear wood grain on surface of aluminum profiles

(12).Advantage:

• Wood grain has natural effect
• Wood grain will not remove after a long time
• can use all kinds of fuel, such as LPG,NG,diesel oil,electricity and so on
• It is easy to operate, at most needing 4 workers, if the worker is familiar with process method, just needing 2 workers
• Automatic except packing
• High efficiency, max throughput: 36000 T for aluminum profiles, 300000 pieces for sheet
• Satisfaction of customer can reach over 90%