LZ- 500-560 Straight Wire Drawing Machine
Condition:New | Inlet Diameter:5.5-6.5mm (Max) | Outlet Diameter:1.3-1.5mm (min) | Place of Origin:China (Mainland) |
Brand Name:Changxin | Model Number:LZ500; LZ-560 | Voltage:380Vac/50hz or customize | Power(W):22-45kw |
Certification:CE & ISO certificate | Warranty:in 12 months | After-sales Service Provided:Engineers available to service machinery overseas |
1.High effective, higher drawing speed in normal production
2.Easy operation , delightful man-machine interface
3. Much better finish wire quality due toless deviations, no torsion drawing
4 Better processing environment due to install dust protection mechanism
5 With high quality transmission motor, much more reducing power consumption
6 Low noise level compare to old type drawing machine
7Much better cooling system – water cooling plus high pressure wind cooling
8 Flexible control system for optional – Profibus or simulation input/output
Mechanical Part:
1.With Imported Italian reducer and narrow V- belt driving. No oil leakage, smooth transmission, low noise, long life
(70,000 hours basic maintenance-free, improve equipment efficiency)
2.The overall structure of the machine is adopted entire board fold not welded, with stable structure and nice
appearance, bottom front bezel using iron absorption installation, easy disassembly and maintenance
3.Water cycle pipe is installed in the front of the machine, cable trough placed in the back of the
machine, easy installation no need dig trench , user can reduce on-site construction and keeping site clean
4.Capstan is made of cast steel plate with surface overlaying welding processing, normal height is 150-300mm,
the work surface has a hardness≥HRC62,life expectancy≥22,000hours inside of capstan is using narrow tube
with running water cooling , outside is using high pressure wind cooling
5.With pneumatic brake plus electric intelligent brake
6.Set uniform wind cooling channel with leveling back, to reduce repair points of air blower
7.Die- box is more advanced and convenient operation, using a variety of die box for optional:
A.Stirring die-box B. high-pressure water-cooling C. withdrawing and sealing D. non-pressure water cooling
8.The machine is sealing type, it can be left with suction pipe and interface according to user requirements
has recycling drawers of soap powder
9.Water flow view Window can be directly observed water volume in die-box
Electric Part :
1.Adopted to Advanced PROFIBUS control technology, control and information processing integration, and leave
the interface for PC connection, to achieve computer centralized management . Using Siemens PLC, ABB or Yaskawa
frequency inverter, Germany Turk sensor. The programming has been centralized processing, with digital control and
double conversion algorithms
2.Change product specifications no need to additional set any parameters, to reduce the burden for technicians
3.Fast computing speed, thousandths of a second to follow, no wire broken happen.
4.Wide coordination range, saving drawing dies .Convenient operation
5. The capstans on the left and on the right can be either or both disengaged ( Including the last drawing capstan , somemanufacturers can not do this ), it can keep production of while machine just need disengage the failed capstan, thecompression ratio will be distribute to other capstan.
6.Recording monthly production capacity, to achieve automated data collection and flexible reporting, reducing
administrator’s workload.
7.According to process requirements, user can set process parameters at production site
8.There is workshop director management interface that can be standardized worker’s operating range, to meet
the products speed requirements of each shift, easy to control product quality
9.The LED screen can display the diameter, electric current, compression ratio of each pass when machine line in
running, Then user can visually determine if the product is excess the acceptable tolerance, if need to replace
the dies according to the data change, that is no need to stop machine line for inspection, to improve equipment efficiency.
10.Users can choose to increase or decrease the passes, the program unfettered After the purchase of equipment
11.Users can decide if let steel wire go through the tension pulley ( Example: You can disengage the tension pulley
and coiling finish wire directly if finish wire is thick and not easy bend )
No. | Model | LZ-500 | LZ-560 |
1 | Coil Material | Low Carbon , High Carbon , Stainless Steel | |
2 | Intensity of Tension | ≤1300 Mpa | |
3 | Maximum Wire Inlet Diameter: | 5.5mm | 6.5 mm |
4 | Minimum finish wire diameter | 1.2mm | 1.3mm |
5 | Motor Power | 22kw-30kw | 22-45kw |
6 | Total pressure ratio | ≤97% | |
7 | Average pressure ratio of pass : | ≤22% (for low carbon wire); ≤20% (for high carbon wire) | |
8 | Maximum product speed | 20m/s(High speed for drawing low carbon wire with smaller diameter, low speed for drawing high carbon wire with bigger diameter) | |
9 | Capstan Cooling | Water cooling inner narrow gap + 3600Air cooling | |
10 | Die-box cooling | Forced water cooling (high pressure water cooling) & non-pressure water cooling for optional | |
11 | Controlling manner | Siemens PLC + Profibus | |
12 | Brake time (s) | Normal ≤10~40s (adjustable), emergency stop time ≤5 s ; fact stop ≤10 s | |
13 | Water Pressure (MPa) | 0.2-0.3 Mpa (for non-pressure water cooling); 2Mpa (for forced water cooling) | |
14 | Power (V) | 380±10% 50Hz | |
15 | Pressure air (MPa) | 0.6 | |
16 | Noise Level (dBA): | ≤82 |
Packaging Detail:All machines are packing by plastic film for anti-rust then loading into container for shipment |
Delivery Detail:60-90 days |