HJ-2022G plastic welding machine

1.Ultrasonic welding machine, 2.Convenient and efficient, 3.Design according to the products, 4.Plastic welding machine - details see: https://www.machineto.com/hj-2022g-plastic-welding-machine-10139384
Place of Origin:Shanghai China (Mainland)Brand Name:HongjinModel Number:HJ-300-4200GVoltage:220V
Power:300-4200WFrequency:15-35kHzWelding Area:depends on product,0-350mmDimensions:L430MM*W630MM*H920MM
Weight:95KGUsage:PLASTIC WELDERAfter-sales Service Provided:Overseas service center availableDelay time:0.01-9.99S/Time
Weld time:0.01-9.99S/TimeSolid time:0.01-9.99S/TimeControl:ICColor:Depends on customer require
Heat temperature:0-450°CHorn material:Aluminium,steel or titaniumWelding material:ABS,PE,PP,PVC,HDPE,UPS,PC,NON-WOVEN FABRICGenerator:Hongjin brand
HJ-2022G plastic welding machine
contact supplier for HJ-2022G plastic welding machine


Shanghai Hongjin Ultrasonic Electronic Equipment Factory produce all kinds of plastic welder machine,for example:Ultrasoic welding machine,geocell production line and geocell production line.we are not only can produce standard welding machine but also can produce non-standard ultrasonic welding machine:

Plastic welding machine Details

Voltage: 220V

Frequency (Hz): 15-50khz(depends on you are require)

Power (P): 1000W-4200W

Welding speed (V): 0.01-0.99/min

Heating temperature (T): 0-450°C

Welding length: 0-260MM

Weight: 95-300kg

Applicable Material: ABS,PP,PE,PS,SAN,Acrtlics, Non-woven fabric and so on.

Machine Pictures

Ultrasonic generator picture:

The height can be adjustable

Ultrasonic plastic welder Specifications

ModelUltrasonic powerJointing timerwelding

area

dimensionNet weight
HJ-2010G1000W0.01~3S100mmL425*W630*H92095kg
HJ-2015G1500W0.01~3S150mmL425*W630*H92095kg
HJ-1518G1800W0.01~3S160mmL425*W630*H920110kg
HJ-1522G2200W0.01~3S180mmL425*W630*H920110kg
HJ-1526G2600W0.01~3S200mmL425*W630*H920115kg
HJ-1528G2800W0.01~3S200mmL425*W630*H920115kg
HJ-1532G3200W0.01~3S240mmL425*W630*H750300kg
HJ-1542G4200W0.01~3S260mmL425*W630*H750300kg

Company Strengths

The following illustrate the basic principle of ultrasonic welding.

The basic principle of ultrasonic welding

Step 1 - Parts in fixture

The two thermoplastic parts to be assembled are placed together, one on top of the other, in a supportive nest called a fixture.


Step 2 - Horn contact

A titanium or aluminum component called a horn is brought into contact with the upper plastic part.


Step 3 - Pressure applied

A controlled pressure is applied to the parts, clamping them together against the fixture.


Step 4 - Weld time

The horn is vibrated vertically 20,000 (20 kHz) or 40,000 (40 kHz) times per second, at distances measured in thousandths of an inch (microns), for a predetermined amount of time called weld time. Through careful part design, this vibratory mechanical energy is directed to limited points of contact between the two parts.

The mechanical vibrations are transmitted through the thermoplastic materials to the joint interface to create frictional heat. When the temperature at the joint interface reaches the melting point, plastic melts and flows, and the vibration is stopped. This allows the melted plastic to begin cooling.


Step 5 - Hold time

The clamping force is maintained for a predetermined amount of time to allow the parts to fuse as the melted plastic cools and solidifies. This is known as hold time. (Note: Improved joint strength and hermeticity may be achieved by applying a higher force during the hold time. This is accomplished using dual pressure.)


Step 6 - Horn retracts

Once the melted plastic has solidified, the clamping force is removed and the horn is retracted. The two plastic parts are now joined as if molded together and are removed from the fixture as one part.

1.IC circuit controlling
2.Automatic over load protection
3.Self moule manufactuing workshop
4.Replacing traditional electic

Products features:

1.Automatic fraquency tracking system controlled by IC circuit
2.Original energy converter made in U.S.A,which is powerful and reliable
3.In case of error operation occurs,automatic over load protection will take effect
4.Equipped with PHILIPS tube,to ensure ultrasonic output power as required
5.Four points based adujstable balance structre,which is easy and convenient for mould djusting
6.With self moule manufacturing workshop,capable of USA 7075,6061 alloy aluminium mould model.
7.MOS-FEE high tech electronic components for replacement of conventional electric crystal drive circuit,which helps to increase response to 10 times faster than conventonal type ,stable and less faults

Specifications:

ModelFrequencyUltrasonic powerPreforming timerJointing timerPresure timerwelding

area

dimensionPower sourceNet weight
HJ-2010G20KHZ1000W0.1~3S0.01~3S0.1~3S100mmL425*W630*H920220V95kg
HJ-2015G20KHZ1500W0.1~3S0.01~3S0.1~3S150mmL425*W630*H920220V95kg
HJ-1518G15KHZ1800W0.1~3S0.01~3S0.1~3S160mmL425*W630*H920220V110kg
HJ-1522G15KHZ2200W0.1~3S0.01~3S0.1~3S180mmL425*W630*H920220V110
HJ-1526G15KHZ2600W0.1~3S0.01~3S0.1~3S200mmL425*W630*H920220V115kg
HJ-1528G15KHZ2800W0.1~3S0.01~3S0.1~3S200mmL425*W630*H920220V115kg
HJ-1532G15KHZ3200W0.1~3S0.01~3S0.1~3S240mmL425*W630*H750220V300kg
HJ-1542G15KHZ4200W0.1~3S0.01~3S0.1~3S260mmL425*W630*H750220V300kg
138kg
Time control
HJ-2022G plastic welding machine
Packaging Detail:wooden box
Delivery Detail:after confirm you need 7working days

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