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Greater Output, Higher Efficiency, Safer produce, scrap tyre, plastic waste, used oil, coal tar, heavy oil and wax oil - details see: https://www.machineto.com/continuous-automatic-tire-oil-recycling-to-diesel-plant-10339995

Appliance Scope of the High-efficiency Tower·Tabular Joint Oil Refining Machines

This machine is suitable to extract fuel oil from many kinds of raw materials, special at:

1 (1)Plastic Waste

The nation’s annual consumption of plastic is about 7 million tons. However, the plastic products will eventually change to be waste. The major way of processing waste plastic in our nation is to recycle and regenerate. The recycled waste plastic accounts for 60% or so. The remaining 40% has not been effectively processed, such as the food bag, hand bag, package bag, the recycled waste paper in paper-making factory, mixed plastic produced during package etc. It will take hundreds of years for the waste plastic to decompose naturally. Our planet will be covered with a ‘white’ waste layer if no work is done to treat the waste plastic, and our living environment will then be threatened. The only practical way to solve the environmental pollution problem for ever is to crack the waste plastic, so that the large plastic molecule will then be transformed from solid phase to be liquid phase, viz fuel oil, and never exist in solid phase.

(2)Scrap Tyre

The rubber industry has been acting very important role in the national economy. However, the waste rubber is now polluting the environment more and more heavily. The annual waste tyre in our world is estimated to be 20 million tons, in which European Economic Community accounts for 4 million tons, USA 6 million tons and China 3 million tons. Assuming the caloric value of one kilogram waste tyre to be 40MJ/KG (comparable with diesel), we have actually wasted 20 million tons of crude oil if we made no use of it. Nowadays, the recycled waste tyre is less than 50% and there still remains more than 50% of waste tyre which could be disintegrated to be reusable material. If the waste tyre was used to produce oil, it would bring great economic benefits. Each tone of waste tyre can transform 45%--52% to be gasoline & diesel and produce 50-100 kg of liquefied gas. It can also produce 300 kg of carbon black and 100 kg of steel as associate products. It is therefore very economic to produce oil with waste tyre which could bring many benefits.

(3)Waste machinery oil

The large amounts of power machines in our country consume huge tons of machinery oil and different kinds of lubricating oil each year. A part of the waste machinery oil is recycled while the other is wasted, producing soil and underground water pollution not only, but also costing energy loss.

(4)Coal tar

Coal tar is obtained when the coal are dry distillated and vaporized. The low temperature coal tar with 21°Cfreezing point, less 0.93 of gravity is the best resources to extract diesel fuel. Especially, the coal tar with less 0.91 of gravity is the best one to obtain diesel fuel oil. And the mid-temperature coal tar can be used to get fuel oil as the raw material.

(5) Raw petroleum and heavy oil

Raw petroleum and heavy oil are the series of oil themselves, which are the good raw materials to extract fuel

(6)The crude oil from waste tyre and plastic waste are further refined to obtain fuel oil with good quality.

4.Technical Features of the High-efficiency Tower·Tabular Joint Oil Refining Machines

(1)High load capacity of the raw material, higher utilization efficiency of the equipment

A big Tower·Tabular Joint Oil Refining Machine can hold about 20ton plastic waste in the soften state, or about 30ton scrap tyre, or 40ton liquid raw materials. Because of the vertical construction, the whole volume can be 100% filled wholly. (Only 40-70% room are filled for the intermitted horizontal reaction kettle.)

(2)Exterior and interior heated together,higher utilization efficiency of the energy

Key point: the reaction kettle is heated internally through the cross-layers tabular reactor in the tower except the traditionally exterior heating way. Furthermore, the heated energy is repeatedly utilized through the directional-ring around the outside of the kettle tower and then ejected. This means of heating raises energy utilization one time than usual way, which just like a kettle is heated on the furnace while heated by the galvanothermy tube internally.

(3)Energy distributed evenly, higher yielding efficiency

Raw materials are evenly and quickly heated so as to be accelerated to crack and the yielding efficiency is enhanced one time, which is occurred because they are heated externally and internally together, especially they are distributed into several small segments by the cross-layer tabular reactors.

(4)Reaction tower no moving, much safer operation

The abrasion of the facility is eliminated, the longevity of the facility is extended and the leakage is overcome because the reaction tower or kettle is in static state while the raw materials are evenly blended and slags are automatically mechanically ejected in the bottom of the tower. This way improves the safety of the operation.

(5)Solving the twine problem, smoother slag ejection

The cracked slag fall into the ejector due to the vertical gravity and be ejected. The slag and steel wire are easier to separate. The slag are not twined at all when the raw material is scrap tyre.

(6)Non-night operation, less work time and fewer workers

For the large quantities of the load capacity and the high energy efficiency, it only takes the day time to crack about dozons of ton of raw materials for a facility. Night extra work does not be needed while the accidents happening in night due to the fatigue vanish.

(7)Continuous yielding facility available, better profit

This machine is fed raw materials continuously after the first maximum fed-in, yields oil automatically, ejects slag automatically, recycles the flammable gas. The vaporized reaction exists continuously when the crude liquid oil as raw material is re-distilled, and 40-100ton are vaporized when a pre-heater is installed, the efficiency of which is much better than the rotary and usual tower reaction kettle.

(8) Long distance heat avoid open flames, evenly heated, long serving life of facility

The long distance heating way avoids damaging the facility by the local high temperature heated. Temperature can be adjusted to the requirement and the source of heat can be powered off quickly which enhances the safety.

5.Type&Hardware Configuration of the High-efficiency Tower·Tabular Joint Oil RefiningMachines (for instance, used machine oil as the raw material)

Facility for extracting crude fuel oil			Facility for the refined oil
Type	Volume of Equip (m3)	Name of Equip	Type	Processing Capacity (m3)	Name of Equip
TG10	About 10	1.tabular reactor in tower kettle; 2.tower reaction kettle; 3.catalystic tower; 4. wasted gas processor; 5. cooling apparatus; 6. oil&water separator; 7.flammable dry gas recycled apparatus; 8.temparature meter; 9.pressure meter; 10.gas-smoke purifying tanker(buy from outside or make it by the design map)	TG10	About 10	1.tabular reactor in tower kettle; 2.tower reaction kettle; 3.catalystic tower; 4. cooling apparatus; 5. oil&water separator; 6. purifying tanker; 7.refining tanker; 8.filterring tanker; 9.flammable dry gas recycled apparatus; 10. wasted gas processor; 11.temparature meter; 12.pressure meter; 13.gas-smoke purifying tanker (buy from outside or make it by the design map)
TG15	About 15		TG15	About 15
TG20	About 20		TG20	About 20
TG30	About 30		TG30	About 30
TG50	About 50		TG50	About 50

(The processing capacity is changed with the type of the raw materials.)

6.Economic Revenue Analysis of the High-efficiency Tower·Tabular Joint Oil Refining Machines

(1) Economic revenue analysis for the plastic waste as the raw material

Unit:RMB

(2) Economic revenue analysis for the scrap tyre as the raw material

Unit:RMB

(3)Economic revenue analysis for the used machinery oil and crude oil as the raw material

Unit:RMB

7.Environmental Assessment ofthe High-efficiency Tower·Tabular Joint Oil Refining Machine

Environment protection is highly emphasized with the increasing of worldwide protection concern. The environmental problems during the crack are the processes of dust, non-condensate flammable gas, the smog and slags.

The strategies we take can handle these tough problems to get green environment.

(1)Dust removing

There are two steps to finish it. Firstly, separated by the high-efficiency dust catcher, secondly, wetting purified through the spraying and depositing proprietary equipment

(2)Non-condensate gas(mainly C1-4)

They are absorbed and then reacted by some chemical materials to become a flammable fuel gas which is recycled to heat the kettle just like the liquefied petroleum gas.

(3)Smog

Our smog purifying system is controlled by the temperature and the blowing rate. Purifying absorbents own strong absorbing capability, high absorbing speed, high desorption speed and is easier to renewable and are able to remove all kinds of pollutants such as H2S,CL2,CO,CO2,SO2,SO3,NOX,CS2,NH3,oily organic materials. We design the newest spraying and striking purifier. These comprehensive measures confirm the ejecting smog meet the criteria for the emission smog.

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(4)Carbon black

Carbon black can be sold as the raw material, or processed into refining good quality ones.

The whole processing course is operated in a closed cycle and does not cause contamination.

8.SafetyAssessment ofthe High-efficiency Tower·Tabular Joint Oil Refining Machine

Safety is the basic designing origination. The existence and development idea of corporation is the responsibility is extremely heavy security. The technology and the facility is elaborately designed from the point of safety. Main measures are as following:

(1)Reaction tower doesnot need to move. The whole processing course is operated in a closed cycle and does not cause contamination which eliminates the fire disaster and the harm to human.

(2)Long distance heatreplaces the open flames. When accidents happen, the conveying heat apparatus can be immediately powered off which enhances the safety.

(3)Double-insurancesafety equipments and alarming equipments are installed in the key parts of the facility which can exclude the danger at any time.