best benift tyre recycling pyrolysis plant

Background of Waste Tyre Pyrolysis Machinery

Waste is one of the major challenges modern world is facing today. Every year billions tones of waste are generated and these amounts are rising steadily. In spite of the reasonably successful 3R strategy (Reduce-Recover-Recycle) to reduce landfill volumes, there are still significant quantities of waste to be disposed. Thus there are huge market for waste tyre/plastic/rubber pyrolysis machinery.

Overview of pyrolysis plant

Waste tire/plastic pyrolysis machine is applied to extract fuel oil from kinds of scrap rubber, tyre, plastic thorough pyrolysis , separating the crude carbon black and steel wires.

The two keys of pyrolysis plant are reactor and cooling system.

Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency. For cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser. We have three condensers.

Operating Process

The waste tyre or plastic are feed into the reactor vessel and initial heat is provided with the help of wood, gas, coal or oil under controlled conditions of temperature and pressure. The process will bring about molecular restructuring of the rubber and convert into the vapors and gases. This vapors and gases will flow into vapor gas separating tank. Then, these vaporized gases are passed through heat exchanger and convert that vapor into liquid in the form of Tyre oil. During the process we also get pyrolysis gas, so we use this gases for heating of reactor in the later stage of the process and we burn the exceed gases in the burning room.

During the process, carbon black and steel are also generated. The heat exchanger use water for cooling as a condensing medium and this water is re-circulated through process. We pull-out carbon black from reactor and put into packing bag. The oil automatically collects in the machine storage tank. At the end we pull out steel wires.

End product and its usage

Fuel Oil (40% - 45%)

The main product produce by pyrolysis plant is Tyre oil (industrial fuel oil). This is used in many industries as a fuel. There are 2 types of oil we get from the process, one is normal Tyre oil and other is heavy oil. Heavy oil is about 5% to 7% of Tyre oil. The final percentage of oil is about 40% to 45% depends on Tyre quality. Nowadays there is a great demand of fuel oil in the market, as every industry requires fuel for heating purpose.

Applications

Steel Industries

Rolling Mill Industries

Chemical Industries

Used in the Boilers for the heating purposes

Potential Buyers

Manufacturers of above mentioned industries

Traders

Carbon Black (30% - 35%)

The second product of Tyre pyrolysis plant is carbon black. The quantity of carbon black is about 30% to 35% according to Tyre quality. The carbon black can be used as a chemical strengthener in rubber industries and coloring agent in pigment industries. This carbon black price is very competitive compare to petroleum carbon black, so our pyrolytic carbon black is good option instead of petroleum carbon black.

Applications

steel industries for burning process

Footwear industries to make rubber souls

Polish industries

Ink industries

Color industries as pigment

Iron industries

Potential Buyers

Manufacturers of above mentioned industries

Traders

Steel Wire Scrape (10% -15%)

The third product of Tyre pyrolysis plant is steel wire, the quantity of steel wire is about 10% to 15% according to Tyre quality. It's very easy to sell steel wire scrape in local market.

Safety

1) With an auto welding machine for the reactor, it not only greatly improves working efficiency but also guarantees the quality of welding seam, thus avoid explosion caused by gas leak.

2) Professional heating treatment and x-ray detection chamber are especially for welding.

Professional thermometer, pressure gauge and safety valve.

It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and safe gas gun. Before burning, we should ensure the safety of production.