Automatic washing filling and capping three in one

1. XGF12-12-5Washing/Filling/Capping Monobloc 3-in-1 unit machine

PET bottles washing / filling / capping three-in-one machine is dedicated to the mineral water, purified water vapor and other non-beverage filling the advanced models. The aircraft targeted a transmission bottleneck; only minimal changes to transform pieces can be applied to a variety of sizes of the format, the greatest extent possible reduction of wear and tear on the bottle, a smooth transfer. Filling approach to micro-gravity vacuum filling, increase the speed of filling, the filling can be precise control level. Health-circulation lines for product quality to provide a reliable guarantee.
1) Rack:

The main structural steel and the surface are 304 stainless steel cladding and 304 stainless steel frame, and adjustable foot of stainless steel
2) The part of rotary bottle washing
The number of washing chuck is 12, and the washers are stable and reliable, high-efficiency
3) The part of Rotary filling
The number of filling valve is 12, and the parts of contacting products are 304 stainless steel materials. Filling tanks of both internal and external surfaces are deal with mirror polish.
4) The part of rotary cap
The number of cap is 5, and the level of cap-covered grounds, with no damage to the caps’ surface, covered hopper with less automatically send signals to the aircraft shelters, with auto-cover feature.
5) The part of elevator

The domestic well-known motor and reducer, 304 stainless steel cover, reducing the cap on the secondary pollution, 304 stainless steel cover under capping, covered warehouses and covered under a covered slot with electronic uncovered detection system, automatic control sending capping machines and the whole operating speed. Do not send bottles can be realized without cover, not covered under the cover automatic shutdown.
6) End feeder
All sealed 304 stainless steel cap, covered conveyor belt sent to a smooth, no noise. Automatic control systems, covered with justifications for the electronic detection system machines control the operation.
7) Power system
Frequency Control, the various sports bodies are pieces of gear transmission, a smooth operation, all-round loser bottles for engineering plastics components, with security agencies.

1.1Range of bottle capacity:350--1500ml

Range of bottle diameter:φ50—φ92mm

Range of bottle height:140--330mm

Inner diameter of the bottleneck:φ20--φ30mm

1.2Variety and specification: XGF 12/12/5

X ---- Washing Machine G ---- Filling Machine F ---- Capping Machine

1.3Equipment composition and introduction of structure

Composition ——(washing) , ——(filling) ——(capping) ,——(Air driving)

Body machine ——(electric) , ——(electric box) , ——(working platform), ——(main transmission) , ——(frame) , ——(Chain box and entering and exiting arc board)

1.4Technique characteristics:

Valve quantities of filling: 12 heads Heads of capping: 5 heads Heads of washing: 12 heads

Capacity: 350 & 500ml 4,000b/h-- 5,000b/h 750ml 3,500b/h -- 4,000b/h

1000ml 2,500b/h -- 3,000b/h 1500ml 1,500b/h-- 2,000b/h

Can suits for your different bottle size, no need change mould if the bottle neck is same

1.5Input Power:

Main power: 2.2KW , Washing pump:0.37kw, Filling pump:0.75kw

Cap unscrambler:0.25kw , Air blower: 0.75kw, Conveyor motor: 0.37kw

Automatic cap loader: 0.8kw ( motor 0.25kw, air blower:0.55kw)

Working Voltage AC: 380V 50HZ, 3 phase

1.6 Water Consumption: (aseptic water) ≈ 1m3/h Water Pressure:0.2-0.4 Mpa

1.7 Dimensions: LxWxH 2200x1600x2500mm Weight of equipments ≈2000Kg

1.8 Conveyor system

The working efficiency of the production line is largely decided by the conveying system. When there is occasional stop on the downstream packaging system (e.g. label change), the forepart of the production line cannot be effected. At the same time, the transferring system must connect the equipments in the forepart and rear part well. product is of good rigidity, light weight and good exchanging ability. It is applied for bottles whose diameter is φ40~φ110 mm.

Non-pressure conveying system enables the multi conveying lines become single conveying line during work. The electric control system adopts PLC to control the running of filled bottle conveying, to realize the automatic speed accelerating or slowing and automatic buffering.